Capabilities

Aerospace Composite Manufacturing

Our Commitment to Quality, Safety, and Compliance in Aerospace Manufacturing

Our aircraft composite parts manufacturing services utilise the latest technology and processes to create lightweight and durable components that enhance aircraft performance and efficiency.

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Composite Manufacturing

Taking flight with advanced composites.

At 21 Aero, we specialise in the manufacture of high-quality cabin interior composites for aerospace and military aircraft. Our team of experts leverages advanced manufacturing techniques, in fibre-reinforced plastic and honeycomb structures, to produce composite components that meet the rigorous demands of the aerospace and military industries. We work closely with our clients to understand their specific requirements and develop custom solutions that meet their needs.

Choose 21 Aero for your cabin interior composite needs and experience the benefits of a reliable and experienced partner. Contact us today to learn more about our capabilities and how we can help you bring your aerospace or military cabin interior designs to life.

Our Composite Manufacturing Process

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Design & Engineering Support

We work with clients from the concept stage, providing design and engineering input rather than just building to a finished drawing, so components meet both the technical spec and the practical constraints of the cabin.

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Material selection

Components are built using fibre-reinforced plastic (FRP) and honeycomb structures, chosen for the strength-to-weight performance required in aerospace and military cabin interiors.

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Fabrication & moulding

Custom mouldings are produced to client specification, including fixings and attachment points built directly into partitions and class dividers, so components arrive ready to install rather than needing separate fitting work.

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Testing

Components go through testing as part of the manufacturing process to confirm they meet the required standard before delivery.

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Quality inspection & certification

Produced and inspected under 21 Aero’s CAA Part 21G approval, with full traceability documentation.

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Delivery

Supported by our supply chain and industry partnerships, so components are delivered on time and ready for installation.

How Can 21 Aero Help You?

We specialise in the manufacture of high-quality cabin interior composites for aerospace and military aircraft.

Aerospace Manufacturing

Partitions & Class Dividers

Our team of experts works closely with customers to ensure that our products meet their specific requirements, by providing design and engineering support, testing capabilities, custom moldings, fixings, and attachment points for our partitions and class dividers.

We take great pride in providing exceptional customer service and support, and our robust supply chain and partnerships with industry leaders ensure that our products are of the highest quality and delivered on time.

Aircraft Lavatory Upgrades

Lavatory Upgrades

The 21 Aero team have developed a reputation for delivering innovative solutions that cater to the unique needs of each airline, with our proven expertise in developing, manufacturing, and installing lavatory upgrade kits for both Airbus and Boeing platforms.

Our team of experts works closely with our clients to understand their specific requirements and provide tailor-made solutions that meet their needs.

Frequently Asked Questions

Frequently Asked Questions

What is aerospace composite manufacturing?

Aerospace composite manufacturing is the design and production of lightweight, high-strength components — typically made from materials like carbon fibre or glass fibre composites — for use in aircraft interiors and structures. These components must meet strict aviation certification standards.

Is 21 Aero an approved composite aircraft manufacturer?

Yes. 21 Aero holds CAA Part 21G approval, which covers the production of aerospace parts to approved design data, from our Warrington facility.

Does 21 Aero manufacture custom composite components?

Yes — 21 Aero produces custom composite fabrication to client specification, rather than working from a fixed catalogue of parts. 

Our Expertise

Capabilities

We are a leading aerospace manufacturer, with a passion for pushing the boundaries of what’s possible in the skies.

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Retrofit & Upgrades

Let our expert technicians enhance the look and feel of your aircraft with our superior retrofit and upgrade solutions.

IFE & System Integrations

With a focus on seamless integration and user-friendly interfaces, our team delivers customised IFE solutions that bring your passengers the ultimate in-flight entertainment experience.

Electrical Harness Manufacture

Our state-of-the-art manufacturing facility, and our team’s commitment to quality, ensures that each and every electrical harness we produce is safe, reliable, and built to last.

Repair & Maintenance

Trust our team of experts to deliver compliant and cost-effective solutions for your aircraft, ensuring maximum safety and peace of mind for you and your passengers.

21 Aero Limited

Elevating aviation experience through innovation and design

UK CAA 21G and 145 Production and Repair Facility